New advances in the robotics industry specifically designed for the Consumer Packaged Goods Industry are becoming the standard in more and more companies of all sizes. Before the onset of COVID, you generally only saw these types of robots incorporated into food processing and packaging production lines in larger plants. With the changes forced by the pandemic, sanitary and social distancing requirements have meant that they are becoming more widely adopted today out of necessity.

Some of these advancements include autonomous intelligent mobile robots that can be moved from one work area to another when needed. These robots provide many features including handling payloads up to 1,500 kilograms and employ lasers to provide 360 degrees of safety for the working area. Many robots have on-board sensors for precise pickup and placement of materials.

There are many new 6-axis robots with various payload sizes that can be used as a standalone robot or as part of a line in end-of-line application — such as packaging, kitting, material handling or palletizing. These automation robots are quickly being adopted by manufacturers across the industry.

New features, smaller sizes and lower prices make today’s robots more versatile than ever before. They are more quickly and easily adaptable to a variety of specific needs throughout a CPG manufacturing facility — many able to change tasks throughout the day as a company moves production from product to product.

New Ideas and Technologies

Basic robotic technology is rapidly evolving — and one of the areas of advancement is in object recognition. Engineers have had great success in improving a robot’s ability to do bin picking — including taking known images from the Cloud, instead of storing the data in the robot’s control system. When the robot receives images and pertinent data, it will assess what the item is shaped like — which helps it determine the best way to pick it up, where it’s stable, and how to remove the item and place in position for packaging.

The advancement in new gripper technologies working with flexible soft food grade items has been amazing. The newest soft gripper technology allows CPG providers to explore new possibilities for food and beverage, cosmetics and pharmaceuticals automation. Soft grippers can easily handle a wide array of irregular shapes such as fruits, vegetables and delicate objects without damage. These grippers can improve production with higher quality and reduced waste.

Consumer Packaged Goods (CPG) companies are exploring modern technologies like 3D printing and the Internet of Things (IoT) to improve their manufacturing processes. However, adopting these advanced tools isn’t always easy. There are several key challenges they face along the way.

One major hurdle is the high cost of getting started. Buying equipment such as 3D printers, IoT devices, and the systems to support them can be very expensive. This can be especially difficult for smaller companies that may not have a big budget.

Another challenge is finding people with the right technical knowledge. These new technologies require workers who know how to use and maintain them, but skilled experts can be hard to find. Companies often have to invest time and money into training their current employees.

Cybersecurity is also a serious concern. When companies connect devices and systems to the internet through IoT, it opens the door to cyber threats. Keeping sensitive information and processes safe becomes a top priority, which means strong security systems must be in place.

Lastly, integrating new technology with existing systems can be tricky. Companies must make sure the new tools work smoothly with the equipment and processes they already have. This integration can take a lot of effort and may cause disruptions if not done carefully.

To overcome these issues, CPG companies should plan strategically. This includes regularly training their teams and building strong cybersecurity defenses. By doing so, they can protect both their digital systems and their overall production processes.

Data and Analytics Drive Smarter Decisions

CPG companies use data management and analytics to improve many parts of their business. By studying large amounts of consumer data, they can better understand customer habits and create products that match their needs. This data also helps them make smarter decisions about marketing, product development, and how to reach the right people at the right time. In addition, it allows them to improve their supply chain by predicting demand, reducing waste, and making deliveries more efficient. Overall, using data helps CPG companies stay competitive, save money, and better serve their customers.

Expanding into Many Areas of Supplying Food Products

There has been a tremendous growth of applications for robot technology in farming — including producing, picking and supplying the food products to the processing plants. Robots are being introduced into areas that they have never been applied before. Robots and cobots are moving beyond just becoming more usable, and more utilized within the manufacturing industry.

Robots are no longer the last thought that companies consider. Now they are beginning to be the first thing that CPG companies turn to for solutions. Whether it’s a fixed robot, or a cobot (collaborative robot), the fact is that robots are becoming much more adaptive and versatile than they ever were before. They are driving a new revolution of change within the Consumer Packaged Goods industry.

Remote Access Critical in Today's Workplace Environment

One technology that has seen increased usage in the food industry is Remote Access — particularly since the start of COVID-19. Remote Access Technology is the ability to remotely access plant floor equipment, or specific devices and systems, either by in-house engineers or operators — or even third parties such as OEMs and system integrators.

Remote Access technology has been available for some time, but its use has become a necessity and is being more readily adopted throughout the CPG industry to meet pandemic distancing restrictions.

Augmented Reality will Transform Employee Training

Augmented Reality is a newly emerging technology that modifies a real-world view by superimposing a real-time computer-generated sensory image, sound, video, GPS data, or graphics, in a semantic context. This technology offers a composite view of the environment and an enhanced perception of reality.

Training CPG staff — both in the plant and remotely — can be conducted in a way that has not been possible before using Augmented Reality. This technology provides workers of all skill levels the ability to walk through a step-by-step process to smoothly perform any required task. The technology has been developing very quickly over the past several years and — once again, has seen an accelerated level of interest due to COVID in the past year.

Electronic Machine Controls for Over Four Decades

We are proud to have played an integral part in the operation and control of many different types automation and robotic manufacturing systems, including food processing and packaging machinery for the Consumer Packaged Goods Industry.

We hope you have benefited from our first issue of EVERYTHING UNDER CONTROL and have learned something you may not have known before. In future issues, we will provide you with information on the latest trends and advancements for a wide variety of industries that depend on c3controls products as an integral part of their machine controls.